CNC Rack - Rolling
Machine
(Model:
QuickRoll-25)
First time, designed and manufactured in India by
Threadaid, Hyderabad and won an award at ACMEE 2008 International Machine Tool
Exhibition at Chennai, in the Innovation/Technology Category.
Some
of the great advantages of this machine are:
-
In
a single cycle
or same set up, we can roll two serrations and one thread on
the same component.
-
Similarly,
three different Splines/Serrations (modules) with different number of
teeth, can be rolled in a single cycle/same set up.
-
Helical
Splines and Straight Serrations also can be done in a single
cycle for starter motor, etc.
-
Two/Three
types of threads also can be rolled in a single
cycle.
The
total production time for two/three, Spline/Threads is reduced to a single cycle
may be within 20 seconds depending on Spline/Threads.
Because
of above advantages, the component is finished in a single cycle instead of
doing two/three set up on different machines.
Special
features and additional advantages of our CNC Rack Rolling
Machines:
-
Cost
effective,
because of high production and long life of
Dies, etc.
-
Space
saving: As
this is a Vertical Machine, it occupies 1.5x1.5 meters.
-
Coolant
tank is inbuilt in the machine and saves space.
-
It
has no hydraulic system. A hydraulic system generates heat
and reduces efficiency. Also there is no oil spillage.
-
CNC
servo drives
are used, resulting in higher efficiency and
lesser power consumption for the same type of
job.
-
Most
efficient gear box with
hardened and ground gears.
-
High
precision guiding systems are
used.
-
Rack
speed is
100mm per second, resulting in high production for one type
of job.
-
Die
life is more
because of gradual formation of Spline/Thread.
-
PICK and PLACE facility
can be provided.
